VersaPower®-Xtreme™ Induction Power Supply
The VersaPower®-Xtreme™ is a highly versatile tabletop induction power supply suitable for a wide range of metal heating applications including hardening, tempering, annealing, post and pre-heating, brazing, wire processing, and more (Click here to read more about brazing/soldering and effective ways of using induction heating).
Offering never before seen flexibility via on-unit or remote controls, optional right or left coil mounting positions, advanced safety features, and more, the Versapower®-Xtreme™ induction power supply is in a class of its own.
Excelling in highly repetitive processes, the VersaPower®-Xtreme™ induction power supply is able to accelerate processing speeds by precisely and consistently focusing heat on parts to deliver an exact internal thermal profile.
Equipped with Radyne’s intuitive Digital-iQ™ controller technology, the unit is able to ramp from 0-100% of rated power in as low as 50 milliseconds to deliver maximum accuracy. Regardless of the process, precision controls provide the ability to achieve uniform metallurgical quality, while instant operation without heat up time allows for an adaptable system that keeps up with varying production speeds and changes.
The Versapower®-Xtreme™ offers added flexibility with its lightweight design, optional right or left coil mounting positions, and variety of standardized models suitable for precisely matching the desired induction heating application.
Dual Output
Left or right coil mounting positions allow for optimal unit placement within the production line.
Operating System
An integrated Quality Assurance System (QAS) offers real-time processing against limits and fault/trip on process steps to help deliver higher quality parts and enhanced repeatability.
Embedded Digital-iQ™ software powers
real-time monitoring, remote control, and diagnostics.
Safety
The VersaPower system is equipped with a safety detection technology able to automatically disengage the unit in case of hardware failure or hazardous conditions. The emergency stop button and electric breaker are placed in an easily reachable position for secure operation.
Features
| Connections | USB Port PLC Port Ethernet Port Water Drain and Feed Ports |
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| Real-Time Digital-iQ™
Operating System |
Controller Monitoring Water Temp In, Out Coil Return Water Temp Water Flow Rate AC Input Current DC Bus Voltage & Current Internal Humidity Measurement Dew point Calculation Inverter Current and Coil Voltage Multiple language support 2 GB Storage |
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| Output | Dual output power supply | |
| Safety | Hardware failure or dangerous condition detection Emergency stop button & electric breaker Circuit breaker lockout device Output covers to seal water ports and electrically insulate live connections |
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| Service & Support | 24-7 technical support and service VersaPower®-Xtreme™ induction power supply training seminars* |
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| Upgrades | Up to 8 Capacitors (Small Cabinet Models) Up to 16 Capacitors (Large Cabinet Models) External PLC |
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| Warranty | 12 month limited warranty Extended warranty* |
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*Available for purchase
Tech Specs
| Small Cabinet | Large Cabinet | |||||
| 5 kW | 10 kW | 15 kW | 25 kW | 30kW | 50 kW | |
|---|---|---|---|---|---|---|
| Models Listing | 5VXL240 5VXL480 5VXH240 5VXH480 |
10VXL240 10VXL480 10VXH240 10VXH480 |
15VXL240 15VXL480 15VXH240 15VXH480 |
25VXL240 25VXL480 25VXH240 25VXH480 |
30VXLS240
30VXLS480 |
50VXL480 50VXH480 |
| Frequency | High (100-400 kHz) or Low (20-80 kHz) | |||||
| Line Voltage | High (480 VAC) or Low (240 VAC) | |||||
| Dimensions | 16.15D x 20.26W x 16.75H in. [410.2D x 514.6W x 425.5H mm] |
16.15D x 20.26W x 26.13H in. [410.2D x 514.6W x 663.6H mm] |
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| Weight | 68 lb. | 72 lb. | 76 lb. | 100 lb. | 140 lb. | |
Accessories
Spare Parts
| Item | Description |
|---|---|
| 5.00 uF Capacitor | 5.00uF capacitor (low-frequency models (20-80kHz only) |
| 2.40 uF Capacitor | 2.40uF capacitor (low-frequency models (20-80kHz only) |
| 1.20 uF Capacitor | 1.20uF capacitor (low-frequency models (20-80kHz only) |
| 0.66 uF Capacitor | 0.66uF capacitor (low-frequency models (20-80kHz only) |
| 0.33 uF Capacitor | 0.33uF capacitor (low-frequency models (20-80kHz only) |
| 0.21 uF Capacitor | 0.21uF capacitor (low-frequency models (20-80kHz only) |
| Output Mount Cover | Safety Cover for outputs |
| Output Mount Hardware Kit | Kit Includes: spare stainless steel inductor hardware (screws, washers & lock washers), output mounts nylon hardware and O-rings. |
| Tuning Hardware Kit (5 – 15 kW) | Kit includes: stainless steel capacitor mounting hardware and a 5/16″-18 thread x 1″ hex tuning nut |
| Tuning Hardware Kit (25 – 50 kW) | Kit includes: stainless steel capacitor mounting hardware and a 5/16″-18 thread x 1″ hex tuning nut |
| Standard External PLC Cable | External PLC I/O cable assembly |
| Item | Description |
|---|---|
| Table-top Mounting Hardware Kit | Kit includes: 4-vibration damping sandwich mounts for mounting the power supply to tabletop surfaces, as well as, assorted hardware for varying surface thicknesses |
| Customized Output Inductors | Pancake, channel, solenoid & MIQ scanning types. |
| Adapter Paddles | Adapter blocks for output inductors, quick disconnects, cable assemblies, etc. |
| Output Inductor Quick Disconnect | Toggle clamping style is advantageous for changing output inductors quickly, great for systems that require multiple Inductor change-outs. |
| 280 A Remote Heat Station | Separates workpiece heating from the induction power supply, ideal for power supplies located in small spaces. |
| Temperature Paints | Indicates temperature during the heating process, great for determining specific recipe settings |
| Foot Switch | Remotely control the induction power supply’s Heat On/Off switch. |
| External PLC Cables | Non-standard external PLC cables in a variety of connector styles & lengths to any application requirement. |
| Safety Guarding | Provides for a safer operator environment and is customizable to specification. |
| Chiller Cooling Systems | Portable coolant system for mobile induction heating |
| Controlled Atmosphere Inductor Tooling Chambers |
Prevents oxidation by providing for a contained nitrogen gas mixture induction heating chamber |
